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Hi Poc

I am no expert on the options of using grayscale to bit map.  What I can say is that in my use of that option the results I got were highly variable based on

- the pattern in use and amount of grayscale

- the size of the pattern

- and in particular, the input dpi vs the output dpi (I note in your picture that was 300 dpi vs 35 dpi respectively)

I do know that for some patterns I tried the results were awful and others they worked very nice.

I have not tracked down the details of why so sorry I cannot help you out any more.  There may be other forum members that might have more details.

Best wishes on your project.

John Wheeler